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Welding · Welding Certification · Professional Certifications

Welding GMAW and FCAW Wire Processes

Shielding gases, wire types, transfer modes, settings and troubleshooting.

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41 basic cards for Welding Certification Welding. It opens with "What does GMAW stand for?" and "What does FCAW stand for?". Study it alongside the other Welding Certification sets below.

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What does GMAW stand for?
Show answerGas Metal Arc Welding
What does FCAW stand for?
Show answerFlux Cored Arc Welding
What is the primary difference between GMAW and FCAW?
Show answerGMAW uses external shielding gas; FCAW gets protection from flux inside the wire
What is the main principle of GMAW?
Show answerContinuous wire feed electrode and external shielding gas create and maintain the arc
What are the three transfer modes in GMAW?
Show answerShort-circuit, globular, and spray transfer
What is short-circuit transfer?
Show answerArc rapidly cycles between short and open, with 50-200 shorts per second
What is globular transfer?
Show answerLarge molten droplets form at wire tip and transfer across the arc gap
What is spray transfer?
Show answerFine, small droplets spray from wire across the arc gap at high velocity
In which transfer mode is spatter minimized?
Show answerSpray transfer
What type of welding is short-circuit transfer best suited for?
Show answerThin materials and out-of-position welding
What are the primary applications for spray transfer?
Show answerFlat and horizontal thick section welds in fabrication
What is the standard shielding gas mixture for mild steel GMAW?
Show answerArgon with 15-25% CO2
What effect does increasing CO2 in the shielding gas mixture have?
Show answerIncreases penetration and heat input
Why is 100% argon used in some GMAW applications?
Show answerBetter arc stability and penetration for stainless steel and aluminum
What gas mixture is recommended for aluminum GMAW?
Show answerArgon or argon with up to 10% helium

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