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HVAC/EPA 608 · EPA 608

EPA 608: Safety and Environmental Rules

Leak repair requirements, venting prohibitions, and technician safety rules under the Clean Air Act tested on the EPA 608 exam.

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A commercial air conditioning system shows refrigerant loss of 35% of its charge annually. What must the technician do?
Attempt to repair the leak within 30 days; if not repaired, the system must be mothballed (taken out of service).
What is the 10% threshold rule in EPA 608?
If a system loses more than 10% of its charge in a year, it has a substantial leak and repair attempts must be made.
Can refrigerant be vented directly into the atmosphere?
No. All refrigerants (CFCs, HCFCs, HFCs, and most others) are prohibited from venting and must be recovered.
What is the standard evacuation requirement for HVAC systems?
Systems must be evacuated to 0 inches of mercury (0 psia) or lower before opening lines for service or repair.
How long does a technician have to attempt a leak repair after discovery?
30 days from notification of the leak; if not repaired within 30 days, the system must be mothballed.
What is deep evacuation?
Evacuation to 4 inches of mercury (6.7 kPa) or less, required for units that have been opened and exposed to atmospheric moisture.
What must be done with oil-bearing refrigerant before recovery?
Oil must be separated and properly disposed of; never vent oil with refrigerant or dispose of it in a landfill.
What is the responsibility of the person in charge of a refrigeration system?
They must ensure repairs are attempted for leaks, maintain records, and oversee compliance with EPA regulations.
Can nitrogen be used to pressurize a system before evacuation?
No. Nitrogen is only used for pressure testing; the system must be evacuated to remove nitrogen and moisture before charge.
How must refrigerant cylinders be stored?
In a cool, well-ventilated area away from heat sources; cylinders must be kept upright and protected from physical damage.
What type of certification is required to service high-pressure systems (Type II)?
Type II certification, which covers systems above 150 psi (410.6 kPa); technicians must be individually certified.
What is the purpose of a pressure relief valve on a refrigerant cylinder?
To prevent over-pressurization and rupture by venting excess pressure if temperature and pressure rise too high.
How are refillable refrigerant cylinders marked to show charge status?
Cylinders are weighed before and after use; the net weight removed equals the refrigerant charge transferred.
What refrigerant containers must never be used for recovering oil?
Refrigerant cylinders must never be used to store or recover oil; oil damages the pressure-relief valve.
What is a low-pressure system (Type III)?
A system with a refrigerant pressure below 10 psi (69 kPa) during normal operation, such as centrifugal chillers.

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