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Project Management · Lean

Lean Management Principles

Core lean principles including waste elimination, value stream mapping, and continuous improvement concepts.

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What does 'value' mean in lean management?
Anything a customer is willing to pay for, as perceived by the customer.
What is a value stream?
The sequence of all activities required to deliver a product or service from raw material to the customer.
Define muda in lean.
Waste: any activity that consumes resources but does not create value for the customer.
What is mura in lean?
Unevenness or variability in processes, workload, or production levels.
What is muri in lean?
Overburden or excessive strain placed on people, equipment, or systems.
Name the seven types of muda (waste).
Transportation, inventory, motion, waiting, overproduction, over-processing, and defects.
What is value stream mapping?
A visual technique used to analyze and illustrate all activities in a value stream to identify waste and improvement opportunities.
What is kaizen?
Continuous improvement: an ongoing effort to make incremental changes in processes to increase efficiency and reduce waste.
What does 5S stand for?
Sort, Set in order, Shine, Standardize, Sustain: a workplace organization methodology.
What is kanban?
A visual system using cards or signals to control the flow of work and manage inventory in a pull-based system.
What is just-in-time (JIT)?
A production system where materials and components arrive exactly when needed, minimizing inventory and storage costs.
What is andon?
A visual signal or alert system that stops production when a problem is detected, allowing immediate corrective action.
What is a gemba walk?
A management practice of visiting the actual place where work happens to directly observe processes and identify improvement opportunities.
What is gemba?
The actual place where work occurs and value is created, such as a factory floor or service location.
What is jidoka?
Autonomation: equipment or processes designed to stop automatically when a defect is detected, preventing defects from continuing.

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