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Chemical Engineering · FE Chemical · Professional Certifications

FE Chemical: Fluid, Heat and Mass Transfer

Momentum, heat and mass transport, boundary layers, heat exchanger design, diffusion, humidification and unit operations like distillation.

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40 basic cards for FE Chemical Chemical Engineering. Set 1 of 4 in FE Chemical. It opens with "Reynolds number (Re) for flow characterization" and "At what Reynolds number does flow typically transition from laminar to". More Professional Certifications decks are listed below.

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Reynolds number (Re) for flow characterization
Show answerRe = rho * v * D / mu = v * D / nu, where rho is density, v is velocity, D is characteristic length, mu is dynamic viscosity, nu is kinematic viscosity
At what Reynolds number does flow typically transition from laminar to turbulent in a pipe?
Show answerRe approximately 2300, though transition can occur between 2000 and 4000
Boundary layer definition
Show answerRegion of fluid near a surface where viscous effects are important and velocity changes from zero at the surface to the free stream value
Drag force equation
Show answerF_d = (1/2) * C_d * rho * A * v^2, where C_d is drag coefficient, A is projected area, v is velocity
Friction factor f in the Darcy equation for pipe flow
Show answerDimensionless number; for laminar flow f = 64/Re; for turbulent flow, use Moody diagram or correlations like Colebrook equation
Pressure drop in a pipe using Darcy equation
Show answerDelta P = f * (L/D) * (rho * v^2 / 2), where L is pipe length, D is diameter
Fourier's law of heat conduction
Show answerQ = -k * A * (dT/dx), where k is thermal conductivity, A is area, dT/dx is temperature gradient
Newton's law of cooling for convective heat transfer
Show answerQ = h * A * (T_surface - T_fluid), where h is convection coefficient, A is area
Stefan-Boltzmann law for radiation heat transfer
Show answerQ = epsilon * sigma * A * (T^4 - T_surroundings^4), where epsilon is emissivity, sigma is Stefan-Boltzmann constant
Thermal resistance analogy in heat transfer
Show answerThermal resistance R_th = Delta T / Q, analogous to electrical resistance; series resistances add, parallel resistances combine reciprocally
Log mean temperature difference (LMTD) in heat exchangers
Show answerLMTD = (Delta T_1 - Delta T_2) / ln(Delta T_1 / Delta T_2), where Delta T_1 and Delta T_2 are temperature differences at inlet and outlet
Heat exchanger effectiveness definition
Show answerEpsilon = Q_actual / Q_max = (T_hot_in - T_hot_out) / (T_hot_in - T_cold_in), ranges from 0 to 1
Number of Transfer Units (NTU) method for heat exchangers
Show answerNTU = UA / (C_min), where U is overall heat transfer coefficient, A is area, C_min is minimum heat capacity rate
Counterflow versus parallel flow heat exchangers
Show answerCounterflow is more efficient and can achieve larger temperature changes; parallel flow is simpler but less efficient for the same area
Fouling factor in heat transfer calculations
Show answerAccounts for deposits on heat transfer surfaces that increase resistance; acts as a thermal resistance R_f in series with convection resistances

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